AD-4961 Series Checkweighers

Brand	AND
Sub Categories	Electric & Electronic Test and Measurements
Application	Checkweigher

Category: Test and Measurements

DESCRIPTION

Provides accurate weighing with simple and intuitive operation

Best-in-class precision

With a newly developed digital load cell and an ultra-high speed processing module, high level precision of 0.08g (3σ)*1 has been realized.
With this high accuracy checkweigher, you can minimize the giveaway of materials above the specified weight and contribute to reductions in production costs.

*1 For AD-4961-2KD-2035. Depends on the shape and the condition of the product and installation environment.

7 inch color touch panel

The display utilizes a high visibility touch panel color LCD with user friendly Graphic User Interface (audio guidance support function included).

Image import from USB

Product images can be quickly uploaded to the checkweigher from a USB flash drive, making product identification and upload fast and simple.

IP65

Protected from dust and water to IP65 standards. Hygienic design with the entire system washable.

Stores up to 1000 products

Products can be divided into 10 different groups, with up to 100 products able to be recorded within each group.

Lightweight and compact design

With its modular structure, the AD-4961 allows for rapid and simple installation or relocation.

Unique modular design

AD-4961 consists of four units: an infeed conveyor unit, a weighing conveyor unit, a control unit and a base unit, allowing fast and simple assembly.
In the case of system shutdown, you do not need to wait for a service engineer to respond to the issue.
Just simply replace the unresponsive module by yourself, so that you can shorten system downtime and maximize production efficiency.

Optimization of weighing configuration

By inputting throughput (products per minute) or belt speed (m/min), optimal weighing conditions can be automatically set.
You can weigh products precisely without inputting various settings.

History function

Operational history

The history of configuration changes can be recorded and displayed. Suitable for use in HACCP programs along with the weighing history function.

Users can be registered and their scope of permitted operations controlled according to 4 management levels. [ Operation ] [ Supervisor ] [ Quality Manager ] [ Administrator ]
By assigning each user to the appropriate level of access, inadvertent operations can be avoided.*2
*2 “Operator” is set as the factory default setting.

Weighing history

Weighing results are automatically recorded in a USB flash drive during weighing. Output data: Date, time, group and product number, weight data and judgments.
USB memory Approx. 6MB memory size is required for 8 hours operation at the maximum throughput (320pcs/min.) Approx. 7GB memory size is required for 24hours 365days operation.

Modbus communication

Equipped with Modbus RTU/Modbus TCP as standard.
With Modbus communication, seamless connection can be easily achieved.
Operations such as stopping and starting weighing, collecting data and changing product can all be set from an external device.

Various inputs / outputs

Rejector output , alarm output, metal detector input, RS-232C, TCP/IP and USB interface are equipped as standards.
Storing data in a USB flash drive or outputting to a printer are also possible.

Graph printing to a printer

Histogram, X/R control charts and summary reports can be outputted to a PostScript printer via Ethernet.

Data summary

Various summary data such as histograms (frequency including defects), X charts, R charts, total summaries, etc., are available.
You can visually confirm fluctuation of weighing results and adjust your manufacturing machine accordingly.

Histogram display screen

X chart screen

Histogram, control charts and summary reports

After weighing, press the PDF key on the summary display. A PDF report is outputted to a USB flash drive.
The same reports can be printed out by pressing the PRINT key when a PostScript printer is connected to the checkweigher.

Histogram printing example

Control chart printing example

Summary results printing example

USB memory function

Weighing history and operation history are stored in a USB flash drive.
You can also output histogram, X/R control charts or summary data to a USB flash drive in PDF format.
A USB flash drive needs to be inserted before weighing.

*Please prepare a USB flash drive.

SPECIFICATION

Model	AD-4961-600-1224	AD-4961-2KD-2035	AD-4961-6K-3050
Capacity	600g	500g / 2,000g	6,000g
Resolution	0.01g	0.01g / 0.1g	0.1g
Accuracy(3δ) *1	0.08g	0.08g / 0.18g	1.0g
Max. throughput	400 pcs/min	320 pcs/min	145 pcs/min
Conveyor belt width	120mm	200mm	300mm
Conveyor length	Infeed 360mm, Weighing 240mm	350mm	500mm
Transport medium	Urethane belt
Conveyor belt speed	15~120m/min		10~80mm/min
Max. product dimensions	Length : 22~200mm Width : 120mm	Length : 30~300mm Width : 200mm	Length : 80~450mm Width : 300mm
Weighing sensor	Strain gauge load cell
Display	7 inch touch panel color display (WVGA)
Operation method	Touch panel (resistive film type), operation buttons
Number of recorded items	1,000 items (10 groups x 100 items)
Communication functions	Modbus TCP / Modbus RTU / RS-232C/485 (selectable) / TCP/IP (PostScript printer) USB (for PostScript printer, USB memory, data storage, image import use) *3
External input	Non-voltage contact input 4 points
External output	Relay output 8 points
Dust/water resistance specifications	IP65
Operation temperature/humidity range	-5~40℃ / humidity below 85% (with no condensation)
Power supply *4	Single phase AC100V-240V (+10% / -15%), 50/60Hz 180VA
External dimensions *2	Length : 606mm Width : 662mm Height : 713-863mm	Length : 700mm Width : 660mm Height : 710-860mm	Length : 1005mm Width : 736mm Height : 720-870mm
Weight *2	Approx. 35kg		Approx. 50kg
Material	Display : ABS resin Conveyor unit : Aluminum (alumite coating) and PP resin Control box : Stainless steel Base unit : Stainless steel

*1 Depends on the shape and the condition of the product and installation environment.
*2 Values for external dimensions and weight are for standard conditions without rejector.
*3 USB memory must be formatted to FAT32.
*4 Please prepare a Φ4-7mm power cable.

ACCESSORIES

Accessories


AD4961-01Display stand	AD4961-02Tower light	AD4961-11Upper breeze break
The display is attached on the opposite side from the standard display position, across from the user. The display is located approx. 310mm above the conveyor belt.	Highly visible three color LED tower light. Easy configuration with the AD-4961 checkweigher using DO (Digital Output) map setting. AD-4961-01 display stand is required to install this option. Dust and water resistance level is IP53.	Anti-static breeze break prevents air currents to the weighing conveyor and static electricity to achieve accurate weighing. Clearance between the conveyor belt and the breeze break is 135mm. Use together with the lower breeze break is recommended. Material : PVC anti-static plate *This option is for AD-4961-2KD-2035.

AD4961-12Lower breeze break	AD4961-13Cross plate	AD4961-14Product guide
Prevents air currents from underneath the system to ensure accurate weighing. Use together with the upper breeze break is recommended. Material : Stainless steel *This option is for AD-4961-2KD-2035.	Eliminates gap between infeed conveyor and weighing conveyor and conveys products smoothly. Suitable for weighing small products. Material : Stainless steel *This option is for AD-4961-2KD-2035.	Installed on both infeed and weighing conveyors. Adjusts products to be conveyed on the center of both conveyors. Applicable product width is from 50mm to 100mm. Material : Stainless steel *This option is for AD-4961-2KD-2035.

AD4961-11-1224Anti-static breeze break
Length: 320mm, Width: 263mm Three stage pass height adjustable: 60mm, 105mm, and 150mm Material: PVC anti-static plate *This option is for AD-4961-600-1224.

Rejector for AD-4961-2KD-2035 and AD-4961-600-1224

Model	AD-4984-1246	AD-4984-2046
Conveyor belt width	120mm	200mm
Conveyor length	460mm
Screening capacity^*1	400pcs/min	320pcs/min
Air supply^*2	0.5MPa, 2.4NL/time

^*1 Depends on the shape and the condition of the product and installation environment.
^*2 Please prepare an air compressor with a Φ10mm air tube to be connected to the filter regulator of the rejector.

AD-4984-1246/2046Air jet rejector

Rejector for AD-4961 Series

AD-4981-2057Flipper type rejector

AD-4982-2035Conveyor drop rejector

Model	AD-4981-2057	AD-4982-2035^*3
Conveyor belt width	200mm	200mm
Conveyor length	570mm	350mm
Screening capacity^*1	120pcs/min	150pcs/min
Air supply^*2	0.5MPa, 0.2 NL/time	0.5MPa, 0.3 NL/time

^*1 Depends on the shape and the condition of the product and installation environment.
^*2 Please prepare an air compressor with a Φ6mm air tube to be connected to the filter regulator of the rejector.
^*3 When connecting the rejector (AD-4982-2035) to the AD-4961-600-1224 or AD-4961-6K-3050, base unit (AD-4982-11-79) is required.

Rejector for AD-4961 Series

Model	AD-4983-3050
Conveyor belt width	300mm
Conveyor length	500mm
Screening capacity^*1	60pcs/min
Air supply^*2	0.5MPa, 2.6 NL/time

^*1 Depends on the shape and the condition of the product and installation environment.
^*2 Please prepare an air compressor with a Φ8mm air tube to be connected to the filter regulator of the rejector.

AD4983-3050Pusher rejector

Unit supply for AD-4961-2KD-2035

We supply checkweigher modules individually, allowing you to build a weighing system which fits your production lines.


AD-4961-2K-WUWeighing unit	AD-4961-2035-MOBMotor base unit	AD-4961-2035-WCVWeighing conveyor unit
High accuracy digital output module. Stopper mechanism protects the load cell from overload. Easy connection to the AD-4961-CNT control unit. Dust and waterproof to IP65. Motor cable included.	Motor base unit for 200mm width conveyor belt. Motor unit is pre-installed. Dust and waterproof to IP65 when used with the AX-KO4223-080 cable. 2 sets are required for the infeed conveyor and the weighing conveyor.	A conveyor unit with balance adjusted pulleys enables accurate weighing. *Different from the infeed conveyor unit.

AD-4961-DISPColor touch panel display unit	AD-4961-CNTControl unit	AD-4961-INFInfeed unit
7 inch color touch panel display with a USB memory port. Easy connection to the AD-4961-CNT control unit.	Water and dust proof to IP65. Communication functions: Modbus TCP / Modbus RTU (RS485) / RS232C / RS485 (selectable) / TCP/IP for PostScript printer / SB (USB memory for storing data, capturing images and connection to a PostScript printer.) Base functions: Item registration: 1000 items Non-voltage inputs: 4 points Relay outputs: 8 points Power supply: Single phase AC100-240V Load cell connection: Please use the AD-4961-2K-WU	Conveyor height can be adjusted with this unit.

AD-4961-UFAttachment brackets	AD-4961-2035-ICVInfeed conveyor unit	AD-4961-2035-FPBase unit
Attachment brackets to fix the infeed unit and weighing unit. *2 sets are required for the infeed unit and the weighing unit.	*The pulleys for the infeed conveyor unit are not balance adjusted. The conveyor belt is different from the one for the weighing conveyor.	Consists of feet and side beams. 2 sets of AD-4961-UF are installed on the base unit.

AD-4961-81-2KPhoto sensor with attachment	AD-4961-80-2KAttachment for the display unit	AX-KO4223-080Motor cable for the infeed conveyor